PRODUCT MATERIAL
3003 aluminum alloy: This is the preferred material for most power battery aluminum shells on the market because it can not only ensure the strength, rigidity, and collision safety requirements but also meet the mileage requirements of new energy vehicles.
PRODUCT ADVANTAGES
The fabrication of aluminum battery shells is a meticulous process that begins with the selection of high-quality aluminum plate raw materials. These plates serve as the foundation for the subsequent manufacturing stages, ensuring the production of a battery shell that meets the stringent requirements of various applications.
Utilizing state-of-the-art punch press machines at room temperature, we transform the aluminum material into the initial form of the battery shell within precisely engineered molds. This initial stamping is a critical step in our manufacturing process, significantly enhancing operational efficiency. Throughout this process, we may incorporate lubricants such as stretching oil to facilitate the stamping operation, with regular maintenance to ensure seamless production.
The aluminum sheet then proceeds through a series of stretching operations, employing specialized molds to execute multiple stages of blanking, stretching, and cutting. These stages are meticulously controlled to achieve a final product with specific dimensions, contours, and depth, indicative of complex structural designs that require advanced multi-stage mold technology.
After the forming processes, the aluminum shell undergoes thorough cleaning and drying procedures to eliminate any by-products or residues from the manufacturing process, thereby ensuring the highest standards of product quality.
The culmination of our manufacturing process is the stringent quality inspection of each lithium battery aluminum housing. Only those units that pass our comprehensive checks with flying colors are packaged and prepared for storage, ready for deployment in their respective applications.
Our commitment to excellence is evident in every step of the aluminum battery shell production process, from the initial material selection to the final inspection. We pride ourselves on delivering products that not only meet but exceed industry standards, showcasing our expertise and dedication to innovation in the field of battery shell manufacturing.
PRODUCT APPLICATION
Industrial applications:
In the industrial field, the high tolerance of aluminum battery housing makes it suitable for extreme working conditions, such as high vibration, shock load, and wide temperature range, which is common in the power supply system of heavy machinery and industrial automation equipment. |
Military and defense:
Military equipment often faces extreme environments and harsh conditions. The durability and protection of aluminum battery housing provide a reliable power guarantee for these applications. |
Navy and offshore operations:
The high salt spray and humidity of the marine environment put higher demands on the corrosion resistance of the material. The high corrosion resistance of aluminum battery housing makes it an ideal choice for battery systems of naval ships and offshore platforms. |
Mobile devices and tools:
In mobile communication base stations, power tools and portable power devices, the compact design and sturdy structure of aluminum battery casings ensure the portability and durability of the equipment. |
Telecom infrastructure:
The uninterruptible power supply systems (UPS) of telecommunication base stations and data centers rely on the high reliability and long life provided by aluminum battery casings. |
PACKAGING AND TRANSPORTATION
Packaging:
The aluminum battery housing is packaged with multiple layers of protection to ensure safety and integrity during transportation. Pearl cotton or blister boxes are used as primary protection inside. These materials can provide cushioning and effectively resist shock and vibration. The softness of pearl cotton and the fixity of blister boxes protect the battery housing from damage. The outer layer uses a sturdy carton or pallet to provide additional protection for the battery housing to prevent it from being affected by the external environment during transportation.
Transportation method selection:
According to the specific needs of customers and transportation distance, choose the appropriate transportation method, including land, air or sea transportation, to ensure that the product can reach the destination safely and on time.
Logistics coordination:
Work with professional logistics service providers to arrange transportation plans and ensure real-time monitoring and tracking of battery housings during transportation.
Arrival and delivery:
After the product arrives at the destination, a final inspection is carried out to ensure that no damage or loss occurs during transportation, and then it is delivered according to the customer's instructions.
Customer feedback:
After delivery, actively collect customer feedback, continuously optimize the packaging and transportation process, and improve service quality.