PRODUCT PROFILE

Power battery prismatic aluminum housing is usually made of aluminum material. This material can not only effectively reduce the overall weight and improve fuel efficiency, but also protect the battery components from the external environment and extend the battery life. service life. Therefore, aluminum alloys have become an ideal choice for battery casing manufacturing, promoting the development of electric vehicle technology.

MATERIAL CHARACTERISTICS

Efficient production: The processing speed of aluminum materials is usually fast and the processing cycle is short, which can quickly respond to market demand and shorten the time to market of products.

Lightweight design: Lightweight design also helps reduce the vehicle's inertial load, improves the response of the suspension system and braking system, and improves the vehicle's handling and driving stability.

Sustainability and environmental protection: Processing aluminum materials generally requires less energy, and relatively less carbon dioxide is emitted during the production of aluminum materials, which helps reduce the carbon footprint of the manufacturing process and meets the requirements of sustainable development.

MANUFACTURING PROCESSES

First, prepare aluminum alloy strips as raw materials for processing. The width, thickness and length of the strip are usually chosen based on the design requirements of the enclosure.

Secondly, the aluminum strip is fed into the continuous stamping die in the continuous stamping equipment. According to the design of the shell, multiple punches and die holes are set on the mold. Through the rapid movement of the mold, the aluminum strip is continuously punched into the shell. shape. During the stamping process, the aluminum strip is gradually shaped into the shape of the shell, and the individual components and features of the shell are gradually revealed through continuous stamping and forming.

Next, the formed aluminum battery casing may require some subsequent processing and processing, such as trimming, deburring, cleaning, drying, etc., to ensure the quality and surface finish of the casing.

Finally, quality inspection is conducted on the final finished product to ensure that the product has no quality problems before being packaged and shipped uniformly.

PRODUCT ADVANTAGE

As a metal processing process, continuous stamping has many advantages when manufacturing aluminum power battery prismatic aluminum housings:

Dimensional accuracy: Continuous stamping equipment has high precision and stability, and can process a large number of parts of the same size and shape in a short period of time, ensuring the dimensional accuracy and consistency of the product.

Reduce labor costs: Continuous stamping usually uses automated production lines, which reduces manual intervention and operation links, reduces labor costs, reduces errors caused by human factors, and improves product quality.

Wide applicability: Continuous stamping is suitable for metal materials of different thicknesses and hardnesses, including aluminum alloys, etc., so it can meet the processing needs of different products and has strong versatility and adaptability.

Saving raw materials: Continuous stamping usually uses strips as raw materials. Compared with traditional plate processing methods, it can utilize materials more effectively, reduce the waste of raw materials, and reduce production costs.

PACKAGING AND SHIPPING

Since the power battery prismatic aluminum housing may be subject to vibration and shock during transportation, we adopt an anti-vibration design to ensure that the product is not damaged. In addition, the surface of the casing usually needs to be kept smooth, so we choose packaging materials that are soft and non-scratchable to avoid scratches or wear during transportation. More importantly, we will clearly mark the name, model, quantity and other information of the product on the outermost packaging of the product to facilitate identification and management and avoid confusion or omission. Regarding the choice of transportation method, we choose the appropriate transportation method, such as land transportation, sea transportation or air transportation, based on the size, weight and quantity of the shell, and monitor the status of the goods during transportation to ensure safe delivery to the destination.